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Hlsmelt~(~R)―Direct Ironmaking Becomes a Reality

机译:Hlsmelt〜(〜R)―直接炼铁成为现实

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摘要

Following extensive trials on a 100 000 tpa Research and Development facility at Kwinana, Western Australia, Hlsmelt Corporation (wholly owned by Rio Tinto) are confident of the future commercial success of this technology. The Hlsmelt process uses iron ore fines and non-coking coals to produce molten pig iron suitable for feeding to BOF and EAF steelmaking vessels. The unique process configuration combines direct injection of raw materials into the molten iron bath, high rates of metal and slag mixing, and effective post-combustion of the bath gases to achieve efficient coal utilisation. This is the key to the strong economic performance of the process. Hlsmelt has demonstrated its flexibility in using a wide range of ferrous feedstocks including steelplant wastes and high phosphorus ores. Coals covering a wide range of analyses have also been trialed and their performance parameters quantified. Another key factor in the success of the development has been the engineering of an inherently simple smelting vessel system which has demonstrated a high level of integrity resulting in trials of up to 38 days duration with greater than 99 per cent availability. The results demonstrate that HIsmelt has overcome its development challenges and is ready for commercial application.
机译:Hlsmelt公司(Rio Tinto全资拥有)对位于澳大利亚西部Kwinana的10万吨/年研发设施进行了广泛的试验后,对这项技术的未来商业成功充满信心。 Hlsmelt工艺使用铁矿粉和非焦煤生产熔融的生铁,适合将其送入BOF和EAF炼钢船。独特的工艺配置结合了将原料直接注入铁水熔池,高速度的金属和炉渣混合以及熔池气体的有效后燃烧,从而实现了有效的煤炭利用。这是该过程强大的经济绩效的关键。 Hlsmelt在使用多种含铁原料(包括钢厂废料和高磷矿石)中表现出了灵活性。还对包括各种分析在内的煤炭进行了试验,并对它们的性能参数进行了量化。开发成功的另一个关键因素是设计一个内在简单的熔炼炉系统,该系统显示出很高的完整性,可进行长达38天的试验,可用性超过99%。结果表明,HIsmelt已克服了其开发挑战,并已准备好商业应用。

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